UAE Prison‑Grade Heavy‑Duty Bunk‑Bed Project | Zehao Case Study
By ZEHAO FURNITURE
1. Project Overview
Zehao Furniture is a professional Chinese metal‑bed manufacturer with 16 years of export experience. We cooperated with local prime contractor Saudi Biga Company Limited to deliver a large‑scale custom institutional bunk‑bed project for UAE correctional facility.
The formal supply contract was signed on 25 June 2019. The project includes 4,560 units heavy‑duty anti‑vandal metal bunk beds, with total contract value USD 456,000.
Prior to mass‑production, one pre‑production sample was manufactured, inspected and approved by the client in May 2019. All goods are manufactured strictly following customer‑confirmed 3D engineering drawings and approved sample, locking all dimension and structural parameters before mass production.
Overall bed dimension: 2010 mm(L) × 1010 mm(W) × 1880 mm(H)
2. Client Profile
Saudi Biga Company Limited is a medium‑sized local engineering limited‑liability company registered in Riyadh, Saudi Arabia, founded on Jan 03, 1999.
- Core business：civil‑engineering, institutional and public‑utility construction projects, with more than 100 staff members.
- Credit assessment from SinoRating (China Sinosure): BBB rating, acceptable credit strength, no public record of overdue payment.
- This company acts as the local prime contractor, responsible for procurement and on‑site implementation for this UAE correctional‑facility project.
3. Project Challenges & Custom Technical Requirements
Correctional‑facility usage in UAE requires anti‑tamper, anti‑vandal and high‑strength construction to sustain long‑term heavy‑duty usage.
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Heavy‑gauge reinforced steel frameMain vertical posts adopt 2 mm‑thick hollow steel tubes; other tubular components adopt 1.5 mm wall‑thickness. Reinforced by 40×40 mm steel angle bracing for better anti‑deformation performance.
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Anti‑disassembly locking mechanismCustom‑designed 3‑cm‑height cone‑lock plus half‑circle lock holders, to prevent unauthorized manual disassembly of bed parts.
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Floor‑anchoring designSteel mounting plates are reserved at bed feet. Beds can be bolted firmly onto ground to avoid shifting or man‑made tampering on‑site.
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Inter‑connect structureConnection sheets are reserved. Multiple bunk beds can be linked together for unified cell‑zone layout.
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Institutional‑grade surface finishDurable eco‑friendly powder‑coating, scratch‑resistant, easy for daily cleaning and disinfection.
4. Manufacturing & Quality Assurance (Zehao Factory Capability)
As factory‑direct manufacturer, Zehao Furniture owns complete in‑house metal‑bed production lines, monthly output capacity more than 8,000 beds. Our steel bunk beds hold SGS, CE & EN747 certifications and are exported to over 30 countries globally.
- All mass‑production strictly follows customer sealed drawings and pre‑approved sample.
- Full‑process quality‑control covers tube cutting, welding, powder‑coating and assembly.
- Client on‑site factory inspection is acceptable. We provide production photos and video updates during manufacturing progress.
- 24‑month warranty after shipment for manufacturing‑related defects.
5. Project Execution, Payment & Shipment
This large institutional tender project applied mixed‑payment solution: cash down‑payment together with irrevocable sight letter of credit issued by Saudi local bank under UCP latest rules.
- Production lead‑time: 35‑40 calendar days upon receiving client’s down‑payment.
- Trade term: FOB Xingang / Qingdao China. Goods shipped by sea to Jeddah Seaport, Saudi Arabia. Multi‑batch container shipment is allowed according to project progress.
- We prepared and submitted full required export documents including commercial invoice, packing list, full‑set bill of lading, chamber‑attested certificate of origin and other trade documents required under credit terms.
6. Compliance & Documentation Service for UAE‑bound Institutional Orders
Zehao Furniture provides full‑set document support for UAE institutional and government‑related purchase orders:
- Support customs‑clearance document procedures matching Gulf import regulatory requirements.
- Provide chamber‑attested commercial invoice and certificate of origin to meet local import regulatory requirements.
- Cooperate with VAT‑registered importer to finish tax‑related document handover.
- Hand‑over complete technical drawing files for on‑site installation reference.
7. Project Conclusion & Our Institutional‑Project Strength
This 4,560‑unit correctional‑grade bunk‑bed project has proven Zehao Furniture’s end‑to‑end capability for large‑volume UAE institutional tender projects:
✅ Custom anti‑vandal structural solution based on client drawing and sample‑approval workflow
✅ Factory‑direct mass‑production under tight delivery timeline
✅ Practical experience for large institutional orders with letter‑of‑credit settlement
✅ Complete export documentation and Gulf‑region customs‑clearance supporting service
For detention centres, correctional facilities, staff dormitories and other high‑security institutional projects including UAE‑based projects, Zehao Furniture supplies one‑stop solution: ODM structural modification, sample development, mass‑production, strict quality‑control and full export‑document service.
Contact our team for your project quotation.
About the Manufacturer
Zehao is a steel bed manufacturer based in Tianjin, China, supplying correctional facilities and government institutional projects across Malaysia, Singapore, the Middle East and Africa. See our prison bed factory and government project capability for certifications, tender support and reference projects.
