In 2026, Zehao completed the supply of 5,000 sets of modular steel bunk beds for a German government-funded refugee accommodation project. The beds were specified for high-occupancy communal shelters, delivered KD flat-packed, and engineered to meet EN 747 and EN 1725 safety requirements for European institutional use.
Project Overview
The project involved outfitting multiple emergency accommodation centres (Gemeinschaftsunterkünfte) in Germany with durable, easy-to-clean sleeping furniture. Zehao supplied a modular steel bed system that can be assembled as either bunk beds or single beds, depending on room layout and shelter capacity planning.
All units were manufactured under Zehao's ISO 9001-certified quality system and inspected against SGS load-bearing standards before shipment from Tianjin Port.
Scope at a Glance
| Project Location | Germany |
|---|---|
| Application | Refugee / asylum-seeker accommodation centres |
| Quantity Supplied | 5,000 sets (expandable modular steel beds) |
| Product Form | Steel tube bunk bed / single bed (stackable frame) |
| Bed Base | Steel wire-mesh grid (no wooden slats) |
| Compliance Target | EN 747 (bunk beds), EN 1725 (beds), CE, ISO 9001 |
| Packaging | KD flat-pack carton with PE film and strapping |
| Origin | Tianjin, China |
Product Specifications
| Feature | Specification |
|---|---|
| Product Name | Modular Steel Bunk Bed for Refugee Accommodation |
| Frame Material | Steel hollow tube, powder-coated grey |
| Bed Base | Steel wire-mesh grid, welded to frame |
| Safety Rails | Steel tube guardrails on upper level |
| Access | Integrated steel ladder |
| Configuration | Bunk bed or two single beds per set |
| Surface Finish | Epoxy powder coating |
| Assembly | M6 bolts, hex nuts, flat washers (KD, no welding on site) |
| Load Capacity | ≥ 200 kg per sleeping level (SGS tested) |
| Packaging | Flat-packed carton, installation sheet included |
| Brand | Zehao Furniture |
Welded steel wire-mesh base: eliminates slat breakage, simplifies cleaning, and removes pest/contraband hiding points.
Engineering & Compliance Highlights
- EN 747 / EN 1725 Alignment: Frame geometry, guardrail height, and gap dimensions were engineered around European bed-safety norms.
- SGS Load Tested: Each sleeping level verified to ≥ 200 kg static load capacity.
- Steel Mesh Base: Replaces wooden slats for better hygiene, durability, and faster disinfection in shared shelters.
- Modular Posts: Vertical posts accept both upper and lower bed frames, allowing bunk or single-bed configuration.
- Bolt-Together Assembly: M6 hardware with clear instructions; no cutting or welding required on site.
- Powder-Coated Finish: Anti-corrosion epoxy coating withstands frequent cleaning and high-traffic use.
- Flat-Pack Shipment: Maximises container utilisation for large government orders.
Packaging & Logistics
Every set was packed KD into a single carton with PE-wrapped components, assembly hardware, and an illustrated instruction sheet. This format allowed efficient container loading for the 5,000-set order and reduced on-site handling damage during distribution to multiple German shelter locations.
KD flat-pack carton: frame sections, mesh bases, and ladder packed for efficient sea freight and field distribution.
On-Site Assembly
The supplied assembly kit includes M6 bolts, hex nuts, flat washers, plastic foot caps, and a step-by-step instruction sheet. Shelter staff can assemble each unit with standard tools, making the system suitable for rapid deployment across multiple sites.
Illustrated assembly sheet: post-and-rail construction with M6 hardware, suitable for local shelter crews.
Why This Configuration Fits German Refugee Accommodation
German communal shelters (Gemeinschaftsunterkünfte) require furniture that is durable, easy to clean, and fast to deploy. The steel tube frame and wire-mesh base resist moisture and wear better than wooden alternatives, while the KD format enables cost-effective procurement and distribution across multiple federal-state or municipal sites. The modular design also lets operators reconfigure rooms as occupancy needs change.
Real-world installation: multiple units placed in a clean, high-ceiling shelter room.
FAQ
How many beds were supplied for the German shelter project?
Zehao supplied 5,000 sets of modular steel beds for the German refugee accommodation project. Each set can be configured as one bunk bed or two single beds, depending on room layout.
Which European safety standards do these shelter beds meet?
The beds are engineered to align with EN 747 (bunk beds) and EN 1725 (beds and mattresses) requirements. Production is covered by Zehao's ISO 9001 quality system, and load capacity is verified by SGS testing.
Why was a steel wire-mesh base chosen instead of wooden slats?
Steel wire mesh is stronger, easier to disinfect, and does not absorb moisture or harbour pests. It also removes hiding points and reduces maintenance in high-occupancy communal shelters.
Can the beds be shipped flat-packed to reduce freight costs?
Yes. The beds are supplied KD (knock-down) in carton boxes with assembly hardware and instructions. This format maximises container loading and simplifies distribution to multiple shelter locations.
Who typically procures this type of refugee accommodation furniture?
Buyers include municipal authorities (Kommunen), federal-state reception agencies, BAMF-operated facilities, and NGO / Red Cross contractors running emergency accommodation centres in Germany and across the EU.
Can Zehao customise dimensions or finish for other government tenders?
Yes. Zehao can adjust tube gauges, bed dimensions, surface finish (powder-coat colour), and packaging to match tender drawings. Pre-production samples are available for approval before bulk manufacturing.
Get a Quotation for Your Government Shelter Tender
If you are preparing a tender for refugee accommodation, worker dormitories, or emergency shelters in Germany, the EU, or other markets, Zehao can supply engineering drawings, material certifications, and bulk pricing.
Contact: zehao@cntjzh.com | WhatsApp: +86 155 1090 8182 | www.zehao-world.com
About the Manufacturer
Zehao is a steel bed manufacturer based in Tianjin, China, supplying government, correctional, and institutional housing projects across Europe, the Middle East, Africa, and Southeast Asia. See our government project capability page for certifications, tender support, and reference projects.
Related products and further reading
- Steel bunk beds for accommodation projects
- Planning large dormitory fit-outs
- Container loading for bulk bed orders
Planning a project or need a quotation? Message our export team on WhatsApp or email zehao@cntjzh.com. We reply within one working day.
